TheWay MBR-10 Technical Datasheet: 10 m² Pilot Module

The TheWay MBR-10 is a compact pilot-scale membrane bioreactor module purpose-built for bench testing, pilot studies, research applications, and small-scale decentralized wastewater treatment. With 10 m² of PVDF hollow fiber membrane area, the MBR-10 enables engineers and researchers to evaluate MBR performance under site-specific conditions before committing to full-scale deployment. It is also an effective standalone treatment unit for small communities, remote sites, and temporary installations treating up to 25–50 m³/day.

Product Overview

The MBR-10 pilot module features the same PVDF hollow fiber membrane technology used in TheWay's full-scale MBR-40 and MBR-20 modules. This ensures that pilot data generated with the MBR-10 directly translates to full-scale design parameters. The module's lightweight, portable design allows easy setup in temporary pilot rigs, laboratory tanks, and containerized test units. All connection sizes and operational protocols mirror the full-scale product line for seamless scale-up.

Key Specifications

Operating Parameters

Pilot Testing Applications

The MBR-10 is specifically engineered for pilot studies where accurate scale-up data is critical. Common pilot testing applications include critical flux determination using the flux-step method, fouling rate characterization across seasonal temperature variations, chemical cleaning protocol optimization, sludge filterability assessment using time-to-filter (TTF) correlation, and evaluation of different MLSS concentrations on membrane performance. The 10 m² area is large enough to generate statistically meaningful long-term data (recommended minimum 3–6 month pilot duration) while keeping infrastructure and operating costs manageable.

Chemical Compatibility

Storage and Handling Guidelines

Store in original packaging at 5–40 °C away from sunlight. The MBR-10's lightweight design (15 kg dry) allows single-person handling. Pre-wet membranes for 30 minutes before first use. Perform integrity testing before each pilot run. For storage between pilot campaigns, clean thoroughly and immerse in 0.5% sodium bisulfite, replacing every 30 days. The module can be shipped via standard courier services due to its compact size and weight.

Frequently Asked Questions

Q: Can pilot data from the MBR-10 be used to design a full-scale MBR-40 system?

A: Yes. The MBR-10 uses the identical PVDF hollow fiber membrane as the MBR-40. Flux, TMP, fouling rate, and cleaning data from MBR-10 pilots can be directly applied to MBR-40 full-scale design with standard engineering safety factors.

Q: What pilot rig equipment do I need?

A: A basic pilot rig requires an aeration tank (minimum 500 L), air blower for coarse bubble aeration, permeate suction pump, flow meter, TMP gauge, and basic PLC or timer for backwash cycling. TheWay offers complete pilot rig packages on request.

Q: Is the MBR-10 suitable for permanent small-scale installations?

A: Absolutely. The MBR-10 serves as both a pilot module and a production unit for small communities, resorts, remote camps, and individual buildings requiring up to 5 m³/day of treated effluent per module.

Contact & Support

For pilot program support, rental modules, or quotations, contact TheWay Membranes at mail@ufmembranes.in or +91 98400 97830. Visit www.thewaymembranes.com for application notes and case studies.