TheWay MBR-10 Technical Datasheet: 10 m² Pilot Module

The TheWay MBR-10 is a compact pilot-scale membrane bioreactor module purpose-built for bench testing, pilot studies, research applications, and small-scale decentralized wastewater treatment. With 10 m² of PVDF hollow fiber membrane area, the MBR-10 enables engineers to evaluate MBR performance under site-specific conditions before full-scale deployment.

Product Overview

The MBR-10 features the same PVDF hollow fiber membrane technology used in TheWay's full-scale MBR-40 and MBR-20 modules, ensuring pilot data directly translates to full-scale design parameters. The lightweight portable design allows easy setup in temporary pilot rigs, laboratory tanks, and containerized test units. All connection sizes and operational protocols mirror the full-scale product line for seamless scale-up.

Key Specifications

Operating Parameters

Pilot Testing Applications

The MBR-10 is engineered for pilot studies where accurate scale-up data is critical. Common applications include critical flux determination using the flux-step method, fouling rate characterization across seasonal temperature variations, chemical cleaning protocol optimization, sludge filterability assessment, and evaluation of different MLSS concentrations on membrane performance. The 10 m² area generates statistically meaningful long-term data with a recommended minimum 3–6 month pilot duration.

Chemical Compatibility

Storage and Handling

Store in original packaging at 5–40°C away from sunlight. The MBR-10's lightweight design (15 kg) allows single-person handling and standard courier shipping. Pre-wet membranes 30 minutes before first use. Perform integrity testing before each pilot run. For storage between campaigns, clean and immerse in 0.5% sodium bisulfite, replacing every 30 days.

Frequently Asked Questions

Q: Can pilot data from the MBR-10 scale to full-scale MBR-40 systems?

A: Yes. Identical PVDF membrane means flux, TMP, fouling rate, and cleaning data transfer directly with standard engineering safety factors.

Q: What pilot rig equipment is needed?

A: Minimum requirements: 500 L aeration tank, air blower, permeate suction pump, flow meter, TMP gauge, and timer/PLC for backwash cycles. TheWay offers complete pilot rig packages.

Q: Is the MBR-10 suitable for permanent small-scale installations?

A: Yes. It serves as both a pilot module and production unit for small communities, resorts, and individual buildings requiring up to 5 m³/day per module.

Contact & Support

For pilot program support or quotations, contact TheWay Membranes at mail@ufmembranes.in or +91 98400 97830. Visit www.thewaymembranes.com.